IT Executive
2021 – present
Garment manufacturing · 4 servers
Executive summary
In 2021 ransomware hit PCs in one department. We found it in time, so it never reached the servers, but some data on a user’s PC could not be recovered. That showed me a file server problem could stop the whole operation. I set up a 3-2-1 backup routine for the ERP, Payroll and file servers and tested that the backups could be restored. In 2023 a fire at the Thanlyin factory burned the point where the network cables for every department met. I had a temporary network and the servers back in use within one full day.
Context
The factory runs on 4 servers. The ERP and Payroll databases are on SQL Server; the file server holds the departments’ shared files.
The trigger: ransomware in 2021
- Ransomware hit PCs in one department.
- It was found in time and did not reach the servers.
- Some data on a user’s PC could not be recovered.
The lesson was clear: if a server fails, for any reason, the operation stops. Backups had to be routine, not occasional.
What I put in place
- 3-2-1 rule: three copies of the data, on two kinds of storage, with one copy off site. Copies are kept on an external drive and in the cloud.
- ERP and Payroll: SQL databases (about 2 GB) exported and backed up every day.
- File server: about 2 TB, so a full backup runs every three months.
- Tool: Windows Server Backup.
- Restore tests: restored SQL databases and a whole Windows Server, to prove the backups work.
- Back up
- Copy to external drive and cloud
- Test the restore
The fire in 2023
On one day early in 2023, a fire at the Thanlyin factory burned the place where the network cables for every department met.
- 01Fire
The cable meeting point for every department burned.
- 02Same day: temporary network
Rebuilt the network cabling as a temporary cover, working the whole day.
- 03Servers back in use
All servers usable again within one full day.
- 04Full repair
Permanent cabling finished in about two weeks.
Challenges & risks
- Large file server: at about 2 TB, the file server is backed up every three months. The ERP and Payroll databases are small (about 2 GB), so they are backed up every day.
- Pressure during the fire: the priority was a working temporary network first, and the permanent repair after.
Results
- ERP and Payroll backed up every day; the file server every three months.
- Copies kept on an external drive and in the cloud, following 3-2-1.
- Restores proven on SQL databases and on a whole Windows Server.
- After the fire, the servers were back in use within one full day.
Lessons learned
- A backup is only real once you have restored it. Testing restores is what makes the routine worth trusting.
- Be ready before something happens. The fire was a very worrying day. Since then I keep backups current at all times, so whatever happens, we can bring the servers back quickly.
Technology works best when it fits the operation.